Double-sided pressure-sensitive adhesive tape

ABSTRACT

The invention relates to a pressure-sensitive adhesive tape including: a pressure-sensitive adhesive layer. The pressure-sensitive adhesive tape has a thickness greater than 150 μm and smaller than 1,500 μm, an elongation at break of 600% to 3,000%, and a stress at break of 2.5 to 80.0 MPa. According to the invention, the conformity and the adhesion with respect to an adherend, particularly, a hard adherend, are excellent, and excellent re-peeling properties are obtained, so that the pressure-sensitive adhesive tape can be stretched and peeled off in a horizontal direction, without necessity for embrittling the pressure-sensitive adhesive tape by heating or by using an organic solvent or the like or without remaining of the pressure-sensitive adhesive on the adherend, in a case of peeling the pressure-sensitive adhesive tape.

TECHNICAL FIELD

The present invention relates to a double-sided pressure-sensitiveadhesive tape.

BACKGROUND ART

A pressure-sensitive adhesive tape is widely used for fixing and thelike of components configuring electronic equipment. Specifically, thepressure-sensitive adhesive tape is used for fixing sheet metalsconfiguring comparatively large-sized electronic equipment such asflat-panel televisions, household electric appliances, or OA equipmentto each other, or fixing an exterior component and a housing to eachother, and fixing a rigid component such as an exterior component or abattery to comparatively small-sized electronic equipment such asportable electronic terminals, cameras, or personal computers. In theserigid components, a rugged shape may be formed or distortion may begenerated, and it is necessary that the pressure-sensitive adhesive tapehas conformity so that it can conform to the surface shapes thereofwhile exhibiting strong adhesion.

In addition, in flat-panel televisions, household electric appliances,and in the OA equipment field such as printers or photocopiers, areusable component which is used in a product is decomposed and reusedafter the usage in many cases for resource saving from a viewpoint ofenvironmental harmony. At this time, in a case of using thepressure-sensitive adhesive tape, it is necessary to peel off thepressure-sensitive adhesive tape bonded to a component, and thepressure-sensitive adhesive may remain on an adherend at the time of thepeeling off, the pressure-sensitive adhesive tape may be cut, or adouble-sided pressure-sensitive adhesive tape may break betweennon-woven fabric layers.

In addition, in a case where hard materials such as metal or plastic arestrongly bonded to each other using a pressure-sensitive adhesive tapeof the related art, it is necessary to peel off a pressure-sensitiveadhesive component by heating and softening the pressure-sensitiveadhesive component. In this case, an effect due to the heating such asdeterioration may occur also in metal or plastic of an adherend desiredto be reused. Furthermore, it is also possible to embrittle and peel offthe pressure-sensitive adhesive tape by using an organic solvent, in thesame manner, but deterioration of the adherend may occur in the samemanner as in the case of the heating.

Regarding this problem, a band-shaped pressure-sensitive adhesive sheetformed of three layers, in which each of the three layers is configuredwith a transparent pressure-sensitive adhesive including an aromaticvinyl hydride block copolymer and a pressure-sensitive adhesive applyingagent resin as a base has been proposed (JP-A-2004-162064). However, ina case where three layers of the layer including an aromatic vinylhydride block copolymer and a pressure-sensitive adhesive applying agentas a base are laminated on each other, sufficient initial adhesion maynot be obtained, and for example, the adhesion may be deteriorated, in acase where hard adherends having great distortion are bonded to eachother.

In addition, a method of using a pressure-sensitive adhesive tape havingstrong adhesion used in general is also provided, but re-peelingproperties which is a problem cannot be sufficiently ensured.

CITATION LIST Patent Literature

PTL 1: JP-A-2004-162064

SUMMARY OF INVENTION Technical Problem

An object of the invention is to provide a pressure-sensitive adhesivetape having excellent conformity and adhesion with respect to anadherend, particularly, a hard adherend, and having excellent re-peelingproperties of being capable of being stretched and peeled off in ahorizontal direction of the pressure-sensitive adhesive tape, withoutthe necessity for embrittling the pressure-sensitive adhesive tape byheating or by using an organic solvent or the like or without remainingof the pressure-sensitive adhesive on the adherends, in a case ofpeeling the pressure-sensitive adhesive tape.

Solution to Problem

As a result of intensive studies, the inventors have completed theinvention for achieving the object described above.

The invention provides a pressure-sensitive adhesive tape including apressure-sensitive adhesive layer. The pressure-sensitive adhesive tapehas a thickness greater than 150 μm and smaller than 1,500 μm, anelongation at break of 600% to 3,000%, and a stress at break of 2.5 to80.0 MPa.

Advantageous Effects of Invention

The pressure-sensitive adhesive tape of the invention has excellentconformity and can be strongly bonded, even in a case where hardadherends such as metal or plastic are bonded to each other, and can becleanly peeled off by stretching in a horizontal direction, without anynecessity for embrittling the pressure-sensitive adhesive tape byheating or by using an organic solvent or the like and without residueof the pressure-sensitive adhesive on the adherends, in a case ofpeeling the both adherends.

DESCRIPTION OF EMBODIMENTS

Hereinafter, a configuration of the pressure-sensitive adhesive tape ofthe invention will be described in detail.

<Pressure-Sensitive Adhesive Tape>

A pressure-sensitive adhesive tape of the invention is apressure-sensitive adhesive tape having a thickness greater than 150 μmand smaller than 1,500 μm, an elongation at break of 600% to 3,000%, anda stress at break of 2.5 to 80.0 MPa.

The thickness of the pressure-sensitive adhesive tape is preferablygreater than 150 μm, more preferably equal to or greater than 170 μm,even more preferably equal to or greater than 200 μm, and particularlypreferably equal to or greater than 250 μm. In addition, the thicknessof the pressure-sensitive adhesive tape is preferably smaller than 1,500μm, more preferably equal to or smaller than 1,400 μm, even morepreferably equal to or smaller than 1,300 μm, and particularlypreferably equal to or smaller than 1,200 μm. It is preferable that thethickness of the pressure-sensitive adhesive tape is set in the rangedescribed above, because distortion or the like of an adherend is easilyfollowed, excellent bonding strength is easily obtained, a stressnecessary in a case of stretching and re-peeling off thepressure-sensitive adhesive tape in a horizontal direction is notexcessively great. A case where the pressure-sensitive adhesive tape ofthe invention has an adherend that is a hard material such as metal orplastic and has a large area is also assumed. In general, the larger thearea of an adherend, it is more difficult to perform molding bysuppressing distortion. By following distortion of such an adherend withthe pressure-sensitive adhesive tape, it is possible to more accuratelycomplete a fine mechanism such as electronic equipment, for example.

The elongation at break of the pressure-sensitive adhesive tape ispreferably 600% to 3,000%, more preferably 650% to 2,800%, even morepreferably 700% to 2,700%, and still preferably 750% to 2,600%. Thepressure-sensitive adhesive tape of the invention is a comparativelythick pressure-sensitive adhesive tape having a thickness greater than150 μm and smaller than 1, 500 μm as described above, and has strongadhesion. In a case of stretching and peeling off the pressure-sensitiveadhesive tape which is strongly bonded as described above, the peelingcan be performed at a suitable tensile stress, even in a case where thepressure-sensitive adhesive tape is strongly bonded to the adherend, andthe pressure-sensitive adhesive tape can be easily peeled off, withoutexcessively stretching the pressure-sensitive adhesive tape in a peelingstep, by setting the elongation at break in the range described above.

The stress at break of the pressure-sensitive adhesive tape ispreferably 2.5 to 80.0 MPa, more preferably 3.0 to 60.0 MPa, even morepreferably 3.5 to 30.0 MPa, and still preferably 4.0 to 20.0 MPa. Bysetting the stress at break of the pressure-sensitive adhesive tape inthe range described above, the pressure-sensitive adhesive tape is nottorn and the pressure-sensitive adhesive tape is suitably easilystretched, even in a case of stretching and peeling off thepressure-sensitive adhesive tape, and a re-peeling operation by peelingis easily performed. In addition, power necessary for stretching thepressure-sensitive adhesive tape for deformation also depends on thethickness of the pressure-sensitive adhesive tape. For example, in acase of stretching and re-peeling the pressure-sensitive adhesive tapehaving a great thickness and a high stress at break, thepressure-sensitive adhesive cannot be sufficiently stretched and cannotbe re-peeled off.

The stress at 25% elongation of the pressure-sensitive adhesive tape ispreferably 0.05 to 10.0 MPa, more preferably 0.1 to 5.0 MPa, even morepreferably 0.15 to 3.0 MPa, and still preferably 0.2 to 2.0 MPa. Bysetting the stress at 25% elongation of the pressure-sensitive adhesivetape in the range described above, it is possible to obtain a suitablebonding strength for the pressure-sensitive adhesive tape, andcomparatively easy peel off even in a re-peeling step. In a case wherethe stress at 25% elongation thereof is smaller than the range describedabove, the pressure-sensitive adhesive tape may be peeled off, in a casewhere a load is applied in a shear direction of the pressure-sensitiveadhesive tape, while fixing hard adherends to each other. In addition,in a case where the stress at 25% elongation thereof is greater than therange described above, the power necessary for stretching thepressure-sensitive adhesive tape becomes excessive, in a peeling step ofthe pressure-sensitive adhesive tape.

The stress at 50% elongation of the pressure-sensitive adhesive tape ispreferably 0.05 to 10.5 MPa, more preferably 0.1 to 5.5 MPa, even morepreferably 0.15 to 3.5 MPa, and still preferably 0.2 to 2.5 MPa. Bysetting the stress at 50% elongation of the pressure-sensitive adhesivetape in the range described above, it is possible to obtain a suitablebonding strength for the pressure-sensitive adhesive tape, andcomparatively easy peel off even in the re-peeling step. In a case wherethe stress at 50% elongation thereof is smaller than the range describedabove, the pressure-sensitive adhesive tape may be peeled off in a casewhere a load is applied in a shear direction of the pressure-sensitiveadhesive tape, while fixing hard adherends to each other. In addition,in a case where the stress at 50% elongation thereof is greater than therange described above, the power necessary for stretching thepressure-sensitive adhesive tape becomes excessive in a peeling step ofthe pressure-sensitive adhesive tape.

The stress at 50% elongation of the pressure-sensitive adhesive tape ispreferably 100% to 160%, more preferably 103% to 150%, even morepreferably 105% to 140%, and still preferably 110% to 130% of the stressat 25% elongation.

By setting the stress at 50% elongation of the pressure-sensitiveadhesive tape in the range described above with respect to the stress at25% elongation of the pressure-sensitive adhesive tape, a stressnecessary for the peeling in the re-peeling step during the re-peelingof the pressure-sensitive adhesive tape can be stabilized.

The storage elastic modulus E′ (23° C.) at 23° C. of thepressure-sensitive adhesive tape is preferably 1.0×10⁴ to 1.0×10⁸ Pa,more preferably 5.0×10⁴ to 5.0×10⁷ Pa, even more preferably 1.0×10⁵ to1.0×10⁷ Pa, still preferably 3.0×10⁵ to 8.0×10⁶ Pa. By setting thestress at break of the pressure-sensitive adhesive tape in the rangedescribed above, distortion or the like of an adherend is easilyfollowed, excellent bonding strength is easily obtained, dimensionalstability of the pressure-sensitive adhesive tape can also be ensured,and accordingly, suitable bonding operability is obtained. As describedabove, the pressure-sensitive adhesive tape of the invention is obtainedby assuming a case where an adherend is a hard material such as metal orplastic and has a large area. In general, as an adherend has a largearea, it is difficult to perform molding by suppressing distortion. In acase of the pressure-sensitive adhesive tape having the storage elasticmodulus, such distortion of the adherend described above can be followedwith the pressure-sensitive adhesive tape and suitable adhesion can beobtained.

The 180° peel strength of the pressure-sensitive adhesive tape ispreferably equal to or more than 5 N/20 nm, more preferably equal to ormore than 7 N/20 mm, even more preferably equal to or more than 9 N/20mm, and still preferably equal to or more than 12 N/20 mm. In a casewhere the 180° peel strength of the pressure-sensitive adhesive tape isin the range described above, excellent adhesion is easily obtained,even in a case where the adherends are both rigid bodies. In thestretchable pressure-sensitive adhesive tape as in the invention, the180° peel strength which is less than the range described above shows alow interface bonding strength to the adherend. Accordingly, in a casewhere the pressure-sensitive adhesive tape is used for bonding the rigidbodies to each other, sufficient adhesive behavior may not be obtained.

<Pressure-Sensitive Adhesive Layer>

The pressure-sensitive adhesive tape of the invention includes apressure-sensitive adhesive layer. As the pressure-sensitive adhesivelayer, a pressure-sensitive adhesive known in the related art can beused.

The thickness of the pressure-sensitive adhesive layer varies dependingon the configuration of the pressure-sensitive adhesive tape of theinvention. The thickness thereof is preferably greater than 150 μm, morepreferably equal to or greater than 170 μm, even more preferably equalto or greater than 200 μm, and particularly preferably equal to orgreater than 250 μm, under the condition of satisfying the thicknessrange of the pressure-sensitive adhesive tape of the invention. Inaddition, the thickness of the pressure-sensitive adhesive tape ispreferably smaller than 1,500 μm, more preferably equal to or smallerthan 1,400 μm, even more preferably equal to or smaller than 1,300 μm,and particularly preferably equal to or smaller than 1,200 μm.Furthermore, in a case where a base material is provided on thepressure-sensitive adhesive tape of the invention, the thickness of thepressure-sensitive adhesive layer is preferably ½ to 1/500, morepreferably ⅓ to 1/300, even more preferably ⅕ to 1/200, and stillpreferably 1/10 to 1/50, with respect to a thickness of a base materiallayer. By setting a thickness ratio of the pressure-sensitive adhesivelayer and the base material layer of the pressure-sensitive adhesivetape in the range described above, it is possible to obtain excellentadhesion and re-peeling properties of the pressure-sensitive adhesivetape. In the pressure-sensitive adhesive tape of the invention, thecohesive force of the pressure-sensitive adhesive layer is lower thanthe cohesive force of the base material, and accordingly, in a casewhere the thickness of the pressure-sensitive adhesive layer is greaterthan the range described above, only the pressure-sensitive adhesivelayer may remain on the adherend in the re-peeling step of thepressure-sensitive adhesive tape. In addition, in a case where thethickness of the pressure-sensitive adhesive layer is smaller than therange described above, the pressure-sensitive adhesive layer cannot befollowed and the bonding strength may not be significantly deteriorated,in a case where the surface of the adherend has a rugged shape or thelike.

The stress at break of the pressure-sensitive adhesive layer ispreferably 0.5 to 25.0 MPa, more preferably 0.8 to 20.0 MPa, even morepreferably 1.0 to 17.0 MPa, and still preferably 1.2 to 15.0 MPa. It ispreferable that the stress at break of the pressure-sensitive adhesivelayer is in the range described above, because excellentpressure-sensitive adhesion can be obtained, and in a case where thepressure-sensitive adhesive tape of the invention is stretched in ahorizontal direction and peeled off, the pressure-sensitive adhesivecomponent hardly remains on the adherend.

Examples of the pressure-sensitive adhesive used in thepressure-sensitive adhesive layer include an acryl-basedpressure-sensitive adhesive, a urethane-based pressure-sensitiveadhesive, a rubber-based pressure-sensitive adhesive such as a synthesisrubber-based pressure-sensitive adhesive or a natural rubber-basedpressure-sensitive adhesive, and a silicone-based pressure-sensitiveadhesive.

(Acryl-Based Pressure-Sensitive Adhesive)

As the acryl-based pressure-sensitive adhesive, a pressure-sensitiveadhesive containing an acrylic polymer and, if necessary, an additivesuch as a pressure-sensitive adhesive applying resin or a crosslinkingagent can be used.

The acrylic polymer can be, for example, produced by polymerizing amonomer mixture containing a (meth)acrylic monomer.

As the (meth)acrylic monomer, for example, alkyl (meth)acrylate and thelike including an alkyl group having 1 to 12 carbon atoms can be used,and, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl(meth)acrylate, isobutyl (meth)acrylate, t-butyl (meth)acrylate, n-hexyl(meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate,isononyl (meth)acrylate, cyclohexyl (meth)acrylate, and 2-ethylhexyl(meth)acrylate can be used alone or in combination of two or more kindsthereof.

As the alkyl (meth)acrylate including an alkyl group having 1 to 12carbon atoms, alkyl (meth)acrylate including an alkyl group having 4 to12 carbon atoms is preferably used, alkyl (meth)acrylate including analkyl group having 4 to 8 carbon atoms is more preferably used, andn-butyl acrylate is particularly preferably used, from a viewpoint ofensuring excellent adhesion to the adherend.

The content of the alkyl (meth)acrylate including an alkyl group having1 to 12 carbon atoms is preferably 80% to 98.5% by mass and morepreferably 90% to 98.5% by mass, with respect to a total amount of themonomer used in the producing of the acrylic polymer.

As the monomer which can be used in the producing of the acrylicpolymer, a high-polar vinyl monomer can be used, if necessary, otherthan the examples described above.

As the high-polar vinyl monomer, for example, (meth)acrylic monomerssuch as a (meth)acrylic monomer including a hydroxyl group, a(meth)acrylic monomer including a carboxyl group, and a (meth)acrylicmonomer including an amide group can be used alone or in combination oftwo or more kinds thereof.

As a vinyl monomer including a hydroxyl group, for example, a(meth)acrylic monomer such as 2-hydroxyethyl (meth)acrylate,2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, or6-hydroxyhexyl (meth)acrylate can be used.

As a vinyl monomer including a carboxyl group, (meth)acrylic monomerssuch as acrylic acid, methacrylic acid, itaconic acid, maleic acid,(meth)acrylic acid dimer, crotonic acid, and ethylene oxide-modifiedoxalic acid acrylate can be used, and among these, acrylic acid ispreferably used.

As vinyl including an amide group, (meth)acrylic monomers such asN-vinylpyrrolidone, N-vinylcaprolactam, acryloylmorpholine, acrylamide,and N,N-dimethylacrylamide can be used.

As the high-polar vinyl monomer, sulfonic acid group-containing monomerssuch as vinyl acetate, ethylene oxide-modified succinic acid acrylate,and 2-acrylamido-2-methylpropane sulfonic acid can be used, in additionto the examples described above.

The content of the high-polar vinyl monomer is more preferably 1.5% to20% by mass, more preferably 1.5% to 10% by mass, and even morepreferably 2% to 8% by mass, with respect to a total amount of themonomers used in the producing of the acrylic polymer, because apressure-sensitive adhesive layer having a good balance between acohesive force, a holding force, and adhesion can be formed.

Among the high-polymer vinyl monomers, the vinyl monomer including ahydroxyl group is preferably used, in a case of using an elementcontaining an isocyanate-based crosslinking agent as thepressure-sensitive adhesive. Specifically, as the vinyl monomerincluding a hydroxyl group, 2-hydroxyethyl (meth)acrylate,4-hydroxybutyl (meth) acrylate, or 6-hydroxyhexyl (meth) acrylate ispreferably used.

The content of the vinyl monomer including a hydroxyl group ispreferably 0.01% to 1.0% by mass and more preferably 0.03% to 0.3% bymass, with respect to a total amount of the monomers used in theproducing of the acrylic polymer.

The acrylic polymer can be produced by polymerizing the monomerdescribed above by a well-known polymerization method such as a solutionpolymerization method, a bulk polymerization method, a suspensionpolymerization method, or an emulsion polymerization method, and ispreferably produced by a solution polymerization method or a bulkpolymerization method.

In the polymerization, if necessary, a peroxide-based thermalpolymerization initiator such as benzoyl peroxide or lauroyl peroxide,an azo thermal polymerization initiator such as azobisisobutylnitrile,an acetophenone-based photopolymerization initiator, a benzoinether-based photopolymerization initiator, a benzyl ketal-basedphotopolymerization initiator, an acylphosphine oxide-basedphotopolymerization initiator, a benzoin-based photopolymerizationinitiator, or a benzophenone-based photopolymerization initiator can beused.

The weight average molecular weight of the acrylic polymer obtained bythe method described above is preferably 300,000 to 3,000,000 and morepreferably 500,000 to 2,500,000, in terms of standard styrene measuredby gel permeation chromatograph (GPC).

Here, a value obtained in the measurement of the molecular weight by theGPC method is a standard polystyrene conversion value measured by a GPCdevice (HLC-8329GPC) manufactured by Tosoh Corporation, and themeasurement conditions are as follows.

Sample concentration: 0.5% by mass (Tetrahydrofuran solution)

Sample injection amount: 100 μL

Eluent: THF

Flow rate: 1.0 mL/min

Measurement temperature: 40° C.

Main column: two TSKgel GMHHR-H (20)

Guard column: TSKgel HXL-H

Detector: differential refractometer

Standard polystyrene molecular weight: 10,000 to 20,000,000(manufactured by Tosoh Corporation)

As the acrylic pressure-sensitive adhesive, a pressure-sensitiveadhesive containing a pressure-sensitive adhesive applying resin ispreferably used, in order to improve adhesion or surface bondingstrength to an adherend.

As the pressure-sensitive adhesive applying resin, a rosin-basedpressure-sensitive adhesive applying resin, a polymerized rosin-basedpressure-sensitive adhesive applying resin, a polymerized rosinester-based pressure-sensitive adhesive applying resin, a rosinphenol-based pressure-sensitive adhesive applying resin, a stabilizedrosin ester-based pressure-sensitive adhesive applying resin, adisproportionated rosin ester-based pressure-sensitive adhesive applyingresin, a hydrogenated rosin ester-based pressure-sensitive adhesiveapplying resin, a terpene-based pressure-sensitive adhesive applyingresin, a terpene phenol-based pressure-sensitive adhesive applyingresin, a petroleum resin-based pressure-sensitive adhesive applyingresin, a (meth)acrylate-based pressure-sensitive adhesive applyingresin, or the like can be used.

Among these, as the pressure-sensitive adhesive applying resin, thedisproportionated rosin ester-based pressure-sensitive adhesive applyingresin, the polymerized rosin ester-based pressure-sensitive adhesiveapplying resin, the rosin phenol-based pressure-sensitive adhesiveapplying resin, the hydrogenated rosin ester-based pressure-sensitiveadhesive applying resin, the (meth)acrylate-based pressure-sensitiveadhesive applying resin, and the terpene phenol-based pressure-sensitiveadhesive applying resin, are preferably used alone or in combination oftwo or more kinds thereof.

The softening point of the pressure-sensitive adhesive applying resin ispreferably 30° C. to 180° C., and more preferably 70° C. to 140° C.,from a viewpoint of forming the pressure-sensitive adhesive layer havinghigh adhesive performance. In a case of using the (meth)acrylate-basedpressure-sensitive adhesive applying resin, the glass transitiontemperature thereof is preferably 30° C. to 200° C. and more preferably50° C. to 160° C.

The content of the pressure-sensitive adhesive applying resin ispreferably 5 parts by mass to 65 parts by mass and more preferably 8parts by mass to 55 parts by mass with respect to 100 parts by mass ofthe acrylic polymer, from a viewpoint of easily ensuring adhesion to theadherend.

As the acrylic pressure-sensitive adhesive, it is preferable to use apressure-sensitive adhesive containing a crosslinking agent, in order tofurther improving the cohesive force of the pressure-sensitive adhesivelayer. As the crosslinking agent, an isocyanate-based crosslinkingagent, an epoxy-based crosslinking agent, a metal chelate-basedcrosslinking agent, an aziridine-based crosslinking agent, or the likecan be used. Among these, as the crosslinking agent, a crosslinkingagent which is mixed after producing the acrylic polymer to allow acrosslinking reaction to proceed is preferable, and the isocyanate-basedcrosslinking agent and the epoxy-based crosslinking agent having highreactivity with the acrylic polymer are preferably used.

Examples of the isocyanate-based crosslinking agent include tolylenediisocyanate, naphthylene-1,5-diisocyanate, hexamethylene diisocyanate,diphenylmethane diisocyanate, xylylene diisocyanate, andtrimethylolpropane-modified tolylene diisocyanate. A trifunctionalpolyisocyanate-based compound is particularly preferable. Examples ofthe trifunctional polyisocyanate-based compound include tolylenediisocyanate and a trimethylolpropane adduct thereof, andtriphenylmethane isocyanate.

As an index of a degree of crosslinking, a value of a gel fraction formeasuring the amount of an insoluble matter, after thepressure-sensitive adhesive layer is immersed in toluene for 24 hours,is used. The gel fraction of the pressure-sensitive adhesive layer ispreferably 10% to 70% by mass, more preferably 25% to 65% by mass, andeven more preferably 35% to 60% by mass, from a viewpoint of obtaining apressure-sensitive adhesive layer having excellent cohesiveness andadhesion.

The gel fraction indicates a value measured by the method describedabove. A pressure-sensitive adhesive composition is applied on a releasesheet so as to have a thickness after the drying of 50 μm, the releasesheet which is dried at 100° C. for 3 minutes and aged at 40° C. for 2days is cut to have a size of 50 mm×50 mm, and this is set as a sample.Next, the mass (G1) of the sample before the toluene immersion ismeasured in advance, the toluene insoluble matter of the sample afterthe immersion in the toluene solution at 23° C. for 24 hours isseparated by filtering with a 300 mesh wire net, the mass (G2) of aresidue after the drying at 110° C. for 1 hour, and the gel fraction isobtained by the following equation. The weight (G3) of conductive fineparticles in the sample is calculated from the mass (G1) of the sampleand the composition of the pressure-sensitive adhesive.

Gel fraction (% by mass)=(G2−G3)/(G1−G3)×100

(Rubber-Based Pressure-Sensitive Adhesive)

As the rubber-based pressure-sensitive adhesive, a rubber material whichcan be normally used as a pressure-sensitive adhesive can be used, andas one particularly preferable aspect, a block copolymer of apolyaromatic vinyl compound and a conjugated diene compound can besuitably used, and particularly, a styrene-based resin such as astyrene-isoprene-styrene copolymer, a styrene-butadiene-styrenecopolymer, a styrene-ethylene-butylene copolymer, or astyrene-ethylene-propylene copolymer can be used.

As the styrene-based resin used in the pressure-sensitive adhesive ofthe pressure-sensitive adhesive tape of the invention, astyrene-isoprene copolymer or/and a styrene-isoprene-styrene copolymeror/and a mixture of a styrene-isoprene copolymer and astyrene-isoprene-styrene copolymer can be used. The styrene-based resinconfigured with the component applies excellent adhesive physicalproperties and a holding force to the pressure-sensitive adhesive tapeof the invention.

In the styrene-based resin, the content of a structural unit representedby Chemical Formula (1) is preferably 10% to 80% by mass, morepreferably 12% to 60% by mass, even more preferably 15% to 40% by mass,and still preferably 17% to 35% by mass, with respect to a total mass ofthe styrene-isoprene copolymer and the styrene-isoprene-styrenecopolymer. Therefore, it is possible to obtain excellent adhesion andheat resistance.

As the styrene resin, a component containing two or more kinds ofcopolymers having different structures is used, and a componentcontaining a combination of a styrene-isoprene copolymer and astyrene-isoprene-styrene copolymer can be used.

In the styrene resin, the content of the styrene-isoprene copolymer ispreferably 0% to 80% by mass, more preferably 0% to 77% by mass, evenmore preferably 0% to 75% by mass, and still preferably 0% to 70% bymass, with respect to a total mass of the styrene-isoprene copolymer andthe styrene-isoprene-styrene copolymer. By setting the content thereofin the range described above, it is possible to satisfy both excellentadhesive performance and thermal durability in the pressure-sensitiveadhesive tape of the invention.

In addition, in the styrene-isoprene-styrene copolymer, the weightaverage molecular weight measured by using the gel permeationchromatograph (GPC) in terms of standard polystyrene (gel permeationchromatography, SC-8020 manufactured by Tosoh Corporation,high-molecular-weight column TSKgel GMHHR-H, solvent: tetrahydrofuran)is preferably 10,000 to 800,000, more preferably 30,000 to 500,000, andeven more preferably 50,000 to 300,000. It is more preferable that theweight average molecular weight is in the range described above, becauseheat fluidity or compatibility during solvent dilution can be ensured,and accordingly, the pressure-sensitive adhesive tape having thermaldurability with excellent workability in a manufacturing step can beobtained.

As the styrene-based resin, for example, a resin having a singlestructure such as a linear structure, a branched structure, or amulti-branched structure can be used, and a resin having a mixedstructure of different structures can also be used. In a case where thestyrene-based resin having abundant linear structures is used in thepressure-sensitive adhesive layer, excellent adhesive performance isapplied to the pressure-sensitive adhesive tape of the invention.Meanwhile, the styrene resin having a branched structure or amulti-branched structure in which a styrene block is provided on amolecular terminal can have a pseudo crosslinked structure, andexcellent cohesive force can be applied, and accordingly, a high holdingforce can be applied. These are preferably used as a mixture inaccordance with necessary properties.

A producing method of the styrene-isoprene-styrene copolymer is notparticularly limited, a well-known producing method of the related artcan be used, and the styrene-isoprene-styrene copolymer can be producedby the same method as that disclosed regarding the base material.

In addition, as the rubber-based pressure-sensitive adhesive, thepressure-sensitive adhesive applying resin can be used, and among these,a pressure-sensitive adhesive applying resin having a softening pointequal to or higher than 80° C. is preferably used. Therefore, it ispossible to obtain a pressure-sensitive adhesive and apressure-sensitive adhesive tape having excellent initial adhesion andthermal durability. The softening point indicates a value measured by amethod (dry bulb type) based on JISK 2207.

As the pressure-sensitive adhesive applying resin, for example, apressure-sensitive adhesive applying resin which is solid at roomtemperature (23° C.) is preferably used, and petroleum resin such as aC₅ petroleum resin, a C₅/C₉ petroleum resin, or an alicyclic petroleumresin can be used. The petroleum resin is easily soluble with apolyisoprene structure configuring the styrene-based resin, and as aresult, it is possible to further improve initial adhesive force andthermal durability of the pressure-sensitive adhesive and thepressure-sensitive adhesive tape.

As the C₅ petroleum resin, for example, the alicyclic petroleum resincan be used, and ESCOREZ 1202, 1304, 1401 (manufactured by TonenChemical Corporation), Wingtack 95 (manufactured by The Goodyear Tire &Rubber Company), Quintone K100, R100, F100 (manufactured by ZeonCorporation), and Picotac 95, Pico Pale 100 (manufactured by RikaHercules Inc.) can be used.

As the C₅/C₉ petroleum resin, a copolymer of the C₅ petroleum resin andthe C₉ petroleum resin can be used, and for example, ESCOREZ 2101 (TonexCo., Ltd.), Quintone G115 (manufactured by Zeon Corporation), andHercotack 1149 (manufactured by Rika Hercules Inc.) can be used.

The alicyclic petroleum resin is obtained by hydrogenation with respectto the C₉ petroleum resin described above, and, for example ESCOREZ 5300(Tonex Co., Ltd.), ARKON P-100 (manufactured by Arakawa ChemicalIndustries, Ltd.), and Rigalite R101 (manufactured by Rika HerculesInc.) can be used.

As the pressure-sensitive adhesive applying resin having a softeningpoint equal to or higher than 80° C., for example, a polymerized rosinresin, a C₉ petroleum resin, a terpene resin, rosin resin,terpene-phenol resin, a styrene resin, a coumarone-indene resin, axylene resin, and a phenol resin can be used, in addition to the C₅petroleum resin, the C₅/C₉ petroleum resin, and the alicyclic petroleumresin.

Among these, as the pressure-sensitive adhesive applying resin having asoftening point equal to or higher than 80° C., a combination of the C₅petroleum resin and the polymerized rosin resin is preferably used, froma viewpoint of both satisfying more excellent initial adhesion andthermal durability.

The content of the pressure-sensitive adhesive applying resin having asoftening point equal to or higher than 80° C. is preferably 3% to 100%by mass, and more preferably 5% to 80% by mass, with respect to a totalamount of the styrene-based resin, and it is preferable to use 5% to 80%by mass of the pressure-sensitive adhesive applying resin having asoftening point equal to or higher than 80° C., from a viewpoint ofobtaining a pressure-sensitive adhesive and a pressure-sensitiveadhesive tape satisfying both excellent adhesion and excellent thermaldurability.

In addition, in order to obtain bonding properties in a constanttemperature environment or initial adhesion, a pressure-sensitiveadhesive applying resin having a softening point equal to or lower than−5° C. can also be used in combination with the pressure-sensitiveadhesive applying resin having a softening point equal to or higher than80° C. A softening point indicates a value measured by a method based onthe method regulated in JISK 2269.

As the pressure-sensitive adhesive applying resin having a softeningpoint equal to or lower than −5° C., a pressure-sensitive adhesiveapplying resin which is liquid at room temperature is preferably used.Such a pressure-sensitive adhesive applying resin which is liquid atroom temperature is preferably selected from the well-knownpressure-sensitive adhesive applying resins.

As the pressure-sensitive adhesive applying resin having a softeningpoint equal to or lower than −5° C., for example, liquid rubber such asprocess oil, polyester, or polybutene can be used, and among these,polybutene is preferably used, from a viewpoint of exhibiting moreexcellent initial adhesion.

The content of the pressure-sensitive adhesive applying resin having asoftening point equal to or lower than −5° C. is preferably 0% to 40% bymass and more preferably 0% to 30% by mass, with respect to a totalamount of the pressure-sensitive adhesive applying resin.

The content of the pressure-sensitive adhesive applying resin having asoftening point equal to or lower than −5° C. is preferably 0% to 40% bymass with respect to a total amount of the styrene-based resin, and in acase where the content thereof is 0% to 30% by mass, it is possible toimprove initial adhesion to achieve excellent bonding, and to obtainsufficient thermal durability.

A mass ratio of the pressure-sensitive adhesive applying resin having asoftening point equal to or higher than 80° C. and thepressure-sensitive adhesive applying resin having a softening pointequal to or lower than −5° C. is preferably 5 to 50 and more preferably10 to 30, from a viewpoint of obtaining a pressure-sensitive adhesiveand a pressure-sensitive adhesive tape satisfying both excellent initialadhesion and excellent holding force.

A mass ratio of the styrene-based resin and the pressure-sensitiveadhesive applying resin represented by [styrene-basedresin/pressure-sensitive adhesive applying resin] is preferably 0.5 to10.0, and in a case where the mass ratio thereof is 0.6 to 9.0, it ispossible to improve initial adhesion and obtain excellent thermaldurability. In addition, the mass ratio [styrene-basedresin/pressure-sensitive adhesive applying resin] is preferably greaterthan 1, from a viewpoint of preventing the peeling (repulsionresistance) caused by a repulsive force of the pressure-sensitiveadhesive tape, in a case where the pressure-sensitive adhesive tape isbonded to a curved surface or the like of an adherend, for example.

As the age resistor, a component which can be normally used for thepressure-sensitive adhesive can be used, and the components described inthe section of the base material are used as an example.

Examples of a producing method of the pressure-sensitive adhesive layerinclude a cast method using an extrusion die, a uniaxial stretchingmethod, a sequential quadratic stretching method, a simultaneouslybiaxial stretching method, an inflation method, a tube method, acalender method, and a solution method. Among these, the producingmethod by the cast method using an extrusion die or the solution methodcan be suitably used, and the method may be selected in accordance withthe controlling of the thickness of the pressure-sensitive adhesivelayer and compatibility of the laminating method of the base material.

In addition, in a case of the solution method, a method of performingdirect coating on a base material with a roll coater or the like or amethod using a pressure-sensitive adhesive layer which is temporarilyformed on and peeled off from a release liner is used.

Examples of the release liner include paper such as Kraft paper,glassine paper, or fine paper; a resin film such as polyethylene,polypropylene (OPP, CPP), or polyethylene terephthalate; laminated paperobtained by laminating the paper and the resin film, and paper filledwith clay or polyvinyl alcohol, one surface or both surfaces thereof aresubjected to a peeling treatment such as a silicone-based resin.

(Filler)

The pressure-sensitive adhesive layer of the pressure-sensitive adhesivetape of the invention may contain a filler.

As a filler configuring the pressure-sensitive adhesive tape of theinvention, one or more kinds of filler selected from the groupconsisting of various inorganic fillers such as metal, metal hydroxide,metal oxide, silicate, carbon, and silica, and organic beads can beused.

Examples of the metal include aluminum, magnesium, zirconium, calcium,barium, tin, nickel, titanium, copper, silver, and gold.

Examples of the metal hydroxide include aluminum hydroxide, magnesiumhydroxide, zirconium hydroxide, calcium hydroxide, and barium hydroxide.

Examples of the metal oxide include silicon oxide, magnesium oxide, zincoxide, titanium oxide, zirconium oxide, iron oxide, aluminum oxide, andcalcium oxide.

Examples of the silicate include talc and mica.

The kind of the filler can be selected in accordance with theperformance required for the pressure-sensitive adhesive tape, and forexample, carbon is preferably used, in a case of applying coloring,concealing properties, and weather resistance.

The shape of the filler may be any of a regular shape or irregularshape, and a filler having a non-plate shape or a non-flake shape ispreferably used. The non-plate shape or the non-flake shape indicates ashape having an aspect ratio of approximately 1 to 10. Among these, theshape having an aspect ratio of 1 to 10 is preferable, the shape havingan aspect ratio of 1 to 9 is more preferable, and the shape having anaspect ratio of 1 to 8 is even more preferable.

In addition, as the filler, a filler having an average particle diameterof 0.01 μm to 70 μm is preferably used, and a filler having an averageparticle diameter of 0.02 μm to 50 μm is more preferably used.Particularly, in a case of using carbon, the average particle diameteris preferably 0.02 μm to 2 μm, more preferably 0.03 μm to 1 μm, evenmore preferably 0.03 μm to 0.5 μm, and still preferably 0.05 μm to 0.1μm. In addition, in the carbon used, an aggregate in which a pluralityof primary particles are aggregated is formed, and a degree ofdevelopment of the aggregate (structure) is shown with an oil absorptionamount. The oil absorption amount of the carbon as the filler ispreferably 50 to 200 cc/100 g, more preferably 55 to 150 cc/100 g, evenmore preferably 60 to 120 cc/100 g, and still preferably 65 to 100cc/100 g.

From a viewpoint of obtaining excellent re-peeling properties andpressure-sensitive adhesion, the content of the filler is preferably 1%by mass to 50% by volume, more preferably 2% to 40% by volume, morepreferably 3% to 30% by volume, and even more preferably 5% to 25% byvolume, with respect to a total mass of the components configuring thepressure-sensitive adhesive layer of the pressure-sensitive adhesivetape of the invention. By setting the content thereof in the rangedescribed above, it is possible to satisfy both more excellentpressure-sensitive adhesive performance and excellent re-peelingproperties.

(Other Additives)

As an additive of the pressure-sensitive adhesive layer, an additivesuch as other polymer components, a crosslinking agent, an age resistor,an ultraviolet light absorber, a filler, a polymerization inhibitor, asurface modifier, an antistatic agent, an antifoaming agent, a viscositymodifier, a light stabilizer, a weather stabilizer, a heat stabilizer,an antioxidant, a leveling agent, an organic pigment, an inorganicpigment, a pigment dispersant, a plasticizer, a softener, a flameretardant, a metal deactivator, silica beads, or organic beads; or aninorganic filler such as silicon oxide, aluminum oxide, titanium oxide,zirconia, or antimony pentoxide can be used, if necessary, within arange not negatively affecting the properties.

<Base Material>

As one preferable aspect of the pressure-sensitive adhesive tape of theinvention, in the pressure-sensitive adhesive tape, a base material isprovided separately from the pressure-sensitive adhesive layer forbonding to an adherend. The pressure-sensitive adhesive layer may beprovided on one surface of the base material or may be provided on bothsurfaces, and it is preferable that the pressure-sensitive adhesivelayer is provided on both surfaces. In a case of providing the basematerial, the thickness thereof is preferably 100 to 1, 490 μm, morepreferably 120 to 1,390 μm, even more preferably 150 to 1,290 μm, andstill preferably 200 μm to 1,190 μm. It is preferable that the thicknessof the base material is set in the range described above, because thepressure-sensitive adhesive tape easily follows a distortion on anadherend, a high bonding strength is easily obtained, and a stressnecessary for the re-peeling while stretching the pressure-sensitiveadhesive tape in a horizontal direction is not excessively great.

The elongation at break of the base material of the pressure-sensitiveadhesive tape is preferably 600% to 3,000%, more preferably 650% to2,800%, even more preferably 700% to 2,700%, and still preferably 750%to 2,600%. By setting the elongation at break of the base material to beequal to or greater than the lower limit of the range described above,even in a case where the pressure-sensitive adhesive tape is stronglybonded to an adherend, the stress for stretching the tape in ahorizontal direction, in a case of re-peeling the pressure-sensitiveadhesive tape, is not excessively great, and the pressure-sensitiveadhesive tape can be easily peeled off, without the excessivestretching, even in the peeling step. In addition, it is preferable thatthe elongation at break of the base material is equal to or smaller thanthe upper limit of the range described above, because an stretchingdistance in a tape horizontal direction, in a case of the re-peeling ofthe pressure-sensitive adhesive tape, is not excessively long, and theoperation in a small space can be performed.

The stress at break of the base material is preferably 2.5 to 80.0 MPa,more preferably 3.0 to 60.0 MPa, even more preferably 3.5 to 30.0 MPa,and still preferably 4.0 to 20.0 MPa. By setting the stress at break ofthe base material in the range described above, the pressure-sensitiveadhesive tape is prevented from being torn and such that a load forstretching the pressure-sensitive adhesive tape is not excessive, evenin a case of stretching and peeling off the pressure-sensitive adhesivetape, and accordingly, a re-peeling operation by peeling is easilyperformed. In addition, power necessary for stretching thepressure-sensitive adhesive tape for deformation also depends on thethickness of the pressure-sensitive adhesive tape. For example, in acase of stretching and re-peeling the pressure-sensitive adhesive tapehaving a great thickness and a high stress at break, thepressure-sensitive adhesive cannot be sufficiently stretched and cannotbe re-peeled off.

The stress at 25% elongation of the base material is preferably 0.15 to10.0 MPa, more preferably 0.25 to 7.0 MPa, even more preferably 0.35 to5.0 MPa, and still preferably 0.45 to 2.0 MPa. By setting the stress at25% elongation of the pressure-sensitive adhesive tape in the rangedescribed above, it is possible to obtain a suitable bonding strengthfor the pressure-sensitive adhesive tape, and comparatively easy peeloff even in a re-peeling step. In a case where the stress at 25%elongation thereof is smaller than the range described above, thepressure-sensitive adhesive tape may be peeled off, in a case where aload is applied in a shear direction of the pressure-sensitive adhesivetape, while fixing hard adherends to each other. In addition, in a casewhere the stress at 25% elongation thereof is greater than the rangedescribed above, the power necessary for stretching thepressure-sensitive adhesive tape becomes excessive in a peeling step ofthe pressure-sensitive adhesive tape.

The stress at 50% elongation of the base material is preferably 0.15 to10.0 MPa, more preferably 0.25 to 7.0 MPa, even more preferably 0.35 to5.0 MPa, and still preferably 0.50 to 2.0 MPa. By setting the stress at50% elongation of the pressure-sensitive adhesive tape in the rangedescribed above, it is possible to obtain a suitable bonding strengthfor the pressure-sensitive adhesive tape, and comparatively easy peeloff even in the re-peeling step. In a case where the stress at 50%elongation thereof is smaller than the range described above, thepressure-sensitive adhesive tape may be peeled off, in a case where aload is applied in a shear direction of the pressure-sensitive adhesivetape, while fixing hard adherends to each other. In addition, in a casewhere the stress at 50% elongation thereof is greater than the rangedescribed above, the power necessary for stretching thepressure-sensitive adhesive tape becomes excessive, in a peeling step ofthe pressure-sensitive adhesive tape.

The stress at 50% elongation of the base material of thepressure-sensitive adhesive tape is preferably 100% to 160%, morepreferably 103% to 150%, even more preferably 105% to 140%, and stillpreferably 110% to 130% of the stress at 25% elongation.

By setting the stress at 50% elongation of the pressure-sensitiveadhesive tape in the range described above with respect to the stress at25% elongation of the pressure-sensitive adhesive tape, a stressnecessary for the peeling in the re-peeling step during the re-peelingof the pressure-sensitive adhesive tape can be stabilized.

The storage elastic modulus E′ (23° C.) at 23° C. of the base materialis preferably 1.0×10⁴ to 1.0×10⁸ Pa, more preferably 5.0×10⁴ to 5.0×10⁷Pa, even more preferably 1.0×10⁵ to 1.0×10⁷ Pa, still preferably 3.0×10⁵to 8.0×10⁶ Pa. By setting the stress at break of the base material inthe range described above, a distortion or the like of an adherend iseasily followed, excellent bonding strength is easily obtained,dimensional stability of the pressure-sensitive adhesive tape can alsobe ensured, and accordingly, suitable bonding operability is obtained.As described above, the pressure-sensitive adhesive tape of theinvention is obtained by assuming a case where an adherend is a hardmaterial such as metal or plastic and has a large area. In general, asan adherend has a large area, it is difficult to perform molding bysuppressing distortion. In a case of the pressure-sensitive adhesivetape having the storage elastic modulus, such distortion of the adherenddescribed above can be followed with the pressure-sensitive adhesivetape and suitable adhesion can be obtained.

As the material configuring the base material of the pressure-sensitiveadhesive tape of the invention, a material which can exhibit theproperties described above may be used, and for example, a blockcopolymer of a polyaromatic vinyl compound and a conjugated dienecompound can be used, and particularly, a styrene-based resin such as astyrene-isoprene-styrene copolymer, a styrene-butadiene-styrenecopolymer, a styrene-ethylene-butylene copolymer, or a styrene-ethylenepropylene copolymer can be used. In addition, a polyurethane resin suchas ester polyurethane or ether polyurethane; a polyolefin resin such aspolyethylene or polypropylene; a polyester resin such as polyethyleneterephthalate, polybutylene terephthalate, or polyethylene naphthalate;polystyrene, polycarbonate, polymethylpentene, polysulfone,polyetheretherketone, polyethersulfone, polyetherimide, polyimide films,a fluorine resin, nylon, and an acrylic resin can also be used. Amongthese, the styrene-based resin such as the styrene-isoprene-styrenecopolymer, the styrene-butadiene-styrene copolymer, thestyrene-ethylene-butylene copolymer, or a styrene-ethylene-propylenecopolymer; and the polyurethane resin such as ester-based polyurethaneor ether-based polyurethane can be suitably used, because suitableelongation at break or stress at break is easily obtained, andparticularly, the styrene-based resin such as the styrene isoprenestyrene copolymer, the styrene butadiene styrene copolymer, the styreneethylene butylene copolymer, or a styrene ethylene propylene copolymercan be suitably used.

As described above, as the base material of the pressure-sensitiveadhesive tape of the invention, a styrene-based resin film in which amain component of a resin component is a styrene-based resin ispreferable, and the styrene-based resin film in which the styrene-basedresin occupies greater than 50% in terms of the resin compositionpercentage can be generally used. Since the styrene-based resin is aresin showing thermoplasticity, excellent molding properties such asextrusion molding or injection molding is obtained, and accordingly, thebase material for configuring the pressure-sensitive adhesive tape ofthe invention is easily molded. In addition, among the resin groupgenerally called a thermoplastic resin, the styrene-based resin easilyexhibits particularly excellent elongation at break and can be suitablyused as the base material of the pressure-sensitive adhesive tape of theinvention.

A percentage of the styrene-based resin occupying the resin componentincluded in the styrene-based resin film is preferably 50% to 100%, morepreferably 60% to 100%, even more preferably 65% to 100%, and stillpreferably 70% to 100%. By setting the percentage thereof in the rangedescribed above, it is possible to obtain excellent elongation at breakand stress at break of the styrene-based resin film. In addition, asresins other than the styrene-based resin included in the styrene-basedresin film, various thermoplastic resin such as polyolefin orpolycarbonate can be used, and one kind or a plurality of kinds can beused at the same time.

As one aspect for producing the pressure-sensitive adhesive tape of theinvention, the styrene-based resin used in the base material of thepressure-sensitive adhesive tape is the styrene-isoprene copolymeror/and the styrene-isoprene-styrene copolymer or/and a mixture of thestyrene-isoprene copolymer and the styrene-isoprene-styrene copolymer.By using the styrene-based resin configured with the componentsdescribed above, it is possible to produce a pressure-sensitive adhesivetape having particularly preferable elongation at break and stress atbreak.

In the styrene-based resin, the content of a structural unit representedby Chemical Formula (2) is preferably 13% to 60% by mass, morepreferably 15% to 50% by mass, even more preferably 16% to 45% by mass,and still preferably 17% to 35% by mass, with respect to a total mass ofthe styrene-isoprene copolymer and the styrene-isoprene-styrenecopolymer. Therefore, the elongation at break or the stress at break iseasily obtained in the suitable ranges.

As the styrene resin, a component containing two or more kinds ofcopolymers having different structures is used, and a componentcontaining a combination of a styrene-isoprene copolymer and astyrene-isoprene-styrene copolymer can be used.

In the styrene resin, the content of the styrene-isoprene copolymer ispreferably 0% to 80% by mass, more preferably 0% to 70% by mass, evenmore preferably 0% to 50% by mass, and still preferably 0% to 30% bymass, with respect to a total mass of the styrene-isoprene copolymer andthe styrene-isoprene-styrene copolymer. By setting the content thereofin the range described above, it is possible to satisfy both excellentelongation at break or stress at break, and thermal durability.

In addition, in the styrene-isoprene-styrene copolymer, the weightaverage molecular weight measured by using the gel permeationchromatograph (GPC) in terms of standard polystyrene (gel permeationchromatography, SC-8020 manufactured by Tosoh Corporation,high-molecular-weight column TSKgel GMHHR-H, solvent: tetrahydrofuran)is preferably 10,000 to 800,000, more preferably 30,000 to 500,000, andeven more preferably 50,000 to 300,000. It is more preferable that theweight average molecular weight is in the range described above, becauseheat fluidity or compatibility during solvent dilution can be ensured,and accordingly, the pressure-sensitive adhesive tape having thermaldurability with excellent workability in a manufacturing step can beobtained.

As the styrene-based resin, for example, a resin having a singlestructure such as a linear structure, a branched structure, or amulti-branched structure can be used, and a resin having a mixedstructure of different structures can also be used. The styrene-basedresin having a large number of linear structures applies excellentelongation at break to the pressure-sensitive adhesive tape of theinvention. Meanwhile, the styrene resin having a branched structure or amulti-branched structure in which a styrene block is provided on amolecular terminal can have a pseudo crosslinked structure, andexcellent cohesive force can be applied. Therefore, these are preferablyused as a mixture in accordance with necessary properties.

A producing method of the styrene-isoprene-styrene copolymer is notparticularly limited, and a well-known producing method of the relatedart can be used. For example, a method of sequentially polymerizing astyrene block and an isoprene block by an anionic living polymerizationmethod, or a method of producing a block copolymer which is reacted andcoupled with a coupling agent, after producing a block copolymerincluding a living active terminal is used.

The producing method of the styrene-isoprene copolymer is notparticularly limited, and a well-known producing method of the relatedart can be used. For example, a method of sequentially polymerizing astyrene block and an isoprene block by an anionic living polymerizationmethod is used.

The producing method of the mixture of the styrene-isoprene copolymerand the styrene-isoprene-styrene copolymer is not particularly limited,and a well-known producing method of the related art can be used. Forexample, a method mixing and using the styrene-isoprene copolymer andthe styrene-isoprene-styrene copolymer produced as described above isused. In addition, the mixture can also be produced at the same time inone polymerization step. As a more specific aspect, by the anionicliving polymerization method, first, a styrene monomer is polymerizedusing an anionic polymerization initiator, and a polystyrene blockhaving a living active terminal is formed. Secondly, isoprene ispolymerized from the living active terminal of the polystyrene block,and a styrene-isoprene diblock copolymer including a living activeterminal is obtained. Thirdly, a part of the styrene-isoprene diblockcopolymer including a living active terminal and a coupling agent arereacted with each other, and a coupled styrene-isoprene-styrenecopolymer is formed. Fourthly, a living active terminal of a residue ofthe styrene-isoprene diblock copolymer including a living activeterminal is deactivated with a polymerization terminator, and thestyrene-isoprene diblock copolymer is formed.

In addition, for the base material, the pressure-sensitive adhesiveapplying resin can be used, in order to increase adhesion to thepressure-sensitive adhesive layer or increase heat resistance. Amongthese, the pressure-sensitive adhesive applying resin having a softeningpoint equal to or higher than 80° C. can be suitably used, and thesoftening point thereof is more preferably equal to or higher than 90°C., even more preferably equal to or higher than 100° C., and stillpreferably equal to or higher than 110° C. The softening point indicatesa value measured by a method (dry bulb type) based on JISK 2207.

As the pressure-sensitive adhesive applying resin, for example, apressure-sensitive adhesive applying resin which is solid at roomtemperature (23° C.) is preferably used, and petroleum resin such as aC₅ petroleum resin, a C₅/C₉ petroleum resin, or an alicyclic petroleumresin can be used.

The petroleum resin is easily soluble with a polyisoprene structureconfiguring the styrene-isoprene copolymer or thestyrene-isoprene-styrene copolymer, and as a result, it is possible tofurther improve initial adhesive force and thermal durability of thepressure-sensitive adhesive tape.

As the C₅ petroleum resin, for example, the alicyclic petroleum resincan be used, and ESCOREZ 1202, 1304, 1401 (manufactured by TonenChemical Corporation), Wingtack 95 (manufactured by The Goodyear Tire &Rubber Company), Quintone K100, R100, F100 (manufactured by ZeonCorporation), and Picotac 95, Pico Pale 100 (manufactured by RikaHercules Inc.) can be used.

As the C₅/C₉ petroleum resin, a copolymer of the C₅ petroleum resin andthe C₉ petroleum resin can be used, and for example, ESCOREZ 2101 (TonexCo., Ltd.), Quintone G115 (manufactured by Zeon Corporation), andHercotack 1149 (manufactured by Rika Hercules Inc.) can be used.

The alicyclic petroleum resin is obtained by hydrogenation with respectto the C₉ petroleum resin described above, and, for example ESCOREZ 5300(Tonex Co., Ltd.), ARKON P-100 (manufactured by Arakawa ChemicalIndustries, Ltd.), and Rigalite R101 (manufactured by Rika HerculesInc.) can be used.

As the pressure-sensitive adhesive applying resin, for example, apolymerized rosin resin, a C₉ petroleum resin, a terpene resin, rosinresin, terpene-phenol resin, a styrene resin, a coumarone-indene resin,a xylene resin, and a phenol resin can be used, in addition to the C₅petroleum resin, the C₅/C₉ petroleum resin, and the alicyclic petroleumresin.

Among these, as the pressure-sensitive adhesive applying resin, acombination of the C₅ petroleum resin and the polymerized rosin resin ispreferably used, from a viewpoint of both satisfying more excellentinitial adhesion and thermal durability.

The content of the pressure-sensitive adhesive applying resin ispreferably 0% to 100% by mass, and more preferably 0% to 70% by mass,even more preferably 0% to 50% by mass, and still preferably 0% to 30%by mass with respect to a total amount of the styrene-isoprene copolymeror the styrene-isoprene-styrene copolymer. By setting the contentthereof in the range described above, both excellent elongation at breakand thermal durability of the pressure-sensitive adhesive tape areeasily satisfied, while increasing interface adhesion between thepressure-sensitive adhesive layer and the base material layer.

In addition, in the base material, an additive such as other polymercomponents, a crosslinking agent, an age resistor, an ultraviolet lightabsorber, a filler, a polymerization inhibitor, a surface modifier, anantistatic agent, an antifoaming agent, a viscosity modifier, a lightstabilizer, a weather stabilizer, a heat stabilizer, an antioxidant, aleveling agent, an organic pigment, an inorganic pigment, a pigmentdispersant, silica beads, or organic beads; or an inorganic filler suchas silicon oxide, aluminum oxide, titanium oxide, zirconia, or antimonypentoxide can be used, if necessary, within a range not negativelyaffecting the properties.

As the age resistor, for example, a phenol-based age resistor ispreferably used, because it is possible to effectively improve thermalstability of the styrene-isoprene copolymer, and as a result, it ispossible to obtain a pressure-sensitive adhesive and apressure-sensitive adhesive tape maintaining excellent initial adhesionand having more excellent thermal durability.

As the phenol-based age resistor, a phenol-based age resistor includinga steric hindrance group is generally used, and a monophenol type, abisphenol type, or a polyphenol type are representatives. As specificexamples, 2,6-di-t-butyl-4-methylphenol, 2,2′-methylenebis(4-methyl-6-t-butylphenol), 2,2′-methylenebis (4-ethyl-6-t-butylphenol)4,4′-thiobis (6-tert-butyl-3-methylphenol),4,4′-butylidenebis-(3-methyl-6-tert-butylphenol),tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl) propionate]methane, and n-octadecyl-3-(4′-hydroxy-3′5′-di-t-butyl phenyl)propionate can be used alone or in combination of two or more kindsthereof.

The content of the phenol-based age resistor is preferably 0.1 parts bymass to 5 parts by mass with respect to the 100 parts by mass of thestyrene-isoprene block copolymer, and in a case where the contentthereof is 0.5 parts by mass to 3 parts by mass, it is possible toeffectively improve thermal stability of the styrene-isoprene copolymer,and as a result, it is possible to obtain a pressure-sensitive adhesivemaintaining excellent initial adhesion and having more excellent thermaldurability.

As the age resistor, a combination of the phenol-based age resistor andother phenol-based age resistor such as a phosphorus-based age resistor(referred to as a processing stabilizer), an amine-based age resistor,or an imidazole-based age resistor may be used, and particularly, in acase where a combination of the phenol-based age resistor and thephosphorus-based age resistor is used, it is possible to obtain apressure-sensitive adhesive maintaining excellent initial adhesion andhaving more excellent thermal durability. In addition, thephosphorus-based age resistor may be slightly discolored (turned intoyellow) over time in a high temperature environment, and accordingly,the used amount thereof is preferably suitably set by considering abalance between the initial adhesion, thermal durability, anddiscoloring prevention.

As the material used in the base material of the pressure-sensitiveadhesive tape of the invention, polyurethane can also be suitably used.As the polyurethane, a reactant of polyol (b1-1) and polyisocyanate(b1-2) can be suitably used.

As the polyol (b1-1), for example, polyether polyol, polyester polyol,and polycarbonate polyol can be used. Among these, as the polyol (b1-1),in order to obtain mechanical properties of the base material, polyesterpolyol and polyether polyol can be used alone or in combination of twoor more kinds thereof. In a case where the heat resistance of thepressure-sensitive adhesive tape of the invention is necessary,polyester polyol is preferably used, and in a case where waterresistance or biodegradation resistance is necessary, polyether polyolis preferably used.

As the polyester polyol which can be used as the polyol (b1-1), forexample, a component obtained by esterification reaction between alow-molecular-weight polyol and polycarboxylic acid, polyester obtainedby a ring-opening polymerization reaction of a cyclic ester compoundsuch as ε-caprolactone, and a copolymerization polyester thereof can beused.

As the low-molecular-weight polyol, for example, aliphatic alkyl glycolsuch as ethylene glycol, propylene glycol, 1,4-butanediol,1,6-hexanediol, diethylene glycol, neopentyl glycol, or 1,3-butanediolhaving a molecular weight of approximately 50 to 300, or cyclohexanedimethanol can be used.

In addition, as the polycarboxylic acid which can be used in theproducing of the polyester polyol, for example, aliphatic dicarboxylicacid such as succinic acid, adipic acid, sebacic acid, ordodecanedicarboxylic acid, aromatic dicarboxylic acid such asterephthalic acid, isophthalic acid, phthalic acid, ornaphthalenedicarboxylic acid, and anhydride or esterified productthereof can be used.

As the polyol (b1-1), polyether polyol can be used. As the polyetherpolyol, for example, a component obtained by additional polymerizationof alkylene oxide using one kind or two or more kinds of a compoundhaving two or more active hydrogen atoms as an initiator can be used.

As the polyol (b1-1), polycarbonate polyol can be used. For example, acomponent obtained by reacting carbonate ester and/or phosgene and alow-molecular polyol which will be described later with each other canbe used.

As the carbonate ester, for example, methyl carbonate, dimethylcarbonate, ethyl carbonate, diethyl carbonate, cyclocarbonate, ordiphenyl carbonate can be used.

In addition, as the low-molecular polyol which can be reacted withcarbonate ester or phosgene, for example, ethylene glycol, diethyleneglycol, triethylene glycol, tetraethylene glycol, 1,2-propanediol,1,3-propanediol, dipropylene glycol, tripropylene glycol,1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol,1,5-pentanediol, 1,5-hexanediol, 1,6-hexanediol, 2,5-hexanediol,1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol,1,11-undecanediol, 1,12-dodecanediol, 2-methyl-1,3-propanediol,neopentyl glycol, 2-butyl-2-ethyl-1,3-propanediol,3-methyl-1,5-pentanediol, 2-ethyl-1,3-hexanediol,2-methyl-1,8-octanediol, 1,4-cyclohexanedimethanol, hydroquinone,resorcin, bisphenol A, bisphenol F, and 4,4′-biphenol can be used.

In addition, as the polyol (b1-1), other polyols can be used, inaddition to the examples described above. As the other polyols, forexample, acrylic polyol is used.

In addition, as the polyisocyanate (b1-2), alicyclic polyisocyanate,aliphatic polyisocyanate, or aromatic polyisocyanate can be used, andalicyclic polyisocyanate is preferably used.

As the alicyclic polyisocyanate, for example, isophorone diisocyanate,1,3-bis (isocyanatomethyl) cyclohexane, 4,4′-dicyclohexylmethanediisocyanate, 2,4- and/or 2,6-methylcyclohexane diisocyanate,cyclohexylene diisocyanate, methylcyclohexylene diisocyanate, bis(2-isocyanatoethyl)-4-cyclohexylene-1,2-dicarboxylate and 2,5- and/or2,6-norbornane diisocyanate, dimer acid diisocyanate, and bicycloheptanetriisocyanate can be used alone or in combination of two or more kindsthereof.

As a method of reacting the polyol (b1-1) and polyisocyanate (b1-2) witheach other to produce polyurethane (b1), for example, a method ofremoving moisture by heating the polyol (b1-1) put in a reaction vesselunder the condition of normal pressure or reduced pressure, andcollectively or separately supplying and reacting the polyisocyanate(b1-2) is used.

In the reaction performed between the polyol (b1-1) and thepolyisocyanate (b1-2), an equivalent ratio of an isocyanate groupincluding the polyisocyanate (b1-2) and a hydroxyl group including thepolyol (b1-1) (hereinafter, referred to as [NCO/OH equivalent ratio]) ispreferably 1.0 to 20.0, more preferably 1.1 to 13.0, even morepreferably 1.2 to 5.0, and particularly preferably 1.5 to 3.0.

The reaction conditions (temperature, time, and the like) of the polyol(b1-1) and the polyisocyanate (b1-2) may be suitably set by consideringvarious conditions such as safety, quality, cost, and the like, and notparticularly limited, and for example, a reaction temperature ispreferably 70° C. to 120° C., and a reaction time is preferably 30minutes to 5 hours.

In a case of reacting the polyol (b1-1) and the polyisocyanate (b1-2)with each other, a tertiary amine catalyst or an organic metal catalystcan be used, for example, as a catalyst, if necessary.

In addition, the reaction may be performed in an environment without asolvent, or may be performed under the presence of an organic solvent.

As the organic solvent, for example, an ester-based solvent such asmethyl acetate, ethyl acetate, propyl acetate, or butyl acetate, aketone-based solvent such as acetone, methyl ethyl ketone, methyl butylketone, or cyclohexanone, an ether ester-based solvent such as methylcellosolve acetate or butyl cellosolve acetate, an aromatichydrocarbon-based solvent such as toluene or xylene, and an amide-basedsolvent such as dimethylformamide or dimethylacetamide can be used aloneor in combination of two or more kinds thereof. The organic solvent maybe removed by a suitable method such as reduced pressure heating ornormal pressure drying, in the middle of the producing of thepolyurethane (b1) or after producing the polyurethane (b1).

In the polyurethane (b1) obtained by the method described above, thesoftening temperature is preferably equal to or higher than 40° C. andmore preferably equal to or higher than 50° C. In addition, thesoftening temperature indicates a value measured based on JIS K 2207.The upper limit of the softening temperature is suitably equal to orlower than 100° C.

As the base material, in order to further improve adhesion to thepressure-sensitive adhesive layer, a base material on which a primerlayer is provided, or a base material subjected to a surface treatmentsuch as a roughening treatment, a corona discharge treatment, a chromicacid treatment, a flame treatment, a hot air treatment, an ozonetreatment, a ultraviolet irradiation treatment, or an oxidationtreatment on the surface by a sand blast method or a solvent treatmentmethod can be used.

Examples of the producing method of the base material include a castmethod using an extrusion die, a uniaxial stretching method, asequential quadratic stretching method, a simultaneously biaxialstretching method, an inflation method, a tube method, a calendarmethod, and a solution method. Among these, the producing method by thecast method using an extrusion die, the uniaxial stretching method, thesequential quadratic stretching method, the simultaneously biaxialstretching method, the inflation method, or the tube method can besuitably used, and the method may be selected in accordance with amechanical strength necessary for the pressure-sensitive adhesive tapeof the invention.

The base material may have a single layer structure or a multi-layerstructure having two layers or three or more layers. In a case of themulti-layer structure, at least one layer is preferably a layer havingthe resin composition described above, because necessary mechanicalproperties are easily exhibited. In addition, for example, a basematerial having a three-layer structure can be obtained by a method ofcoextrusion of a thermoplastic resin such as polypropylene and thestyrene-isoprene-styrene copolymer. This can be used as a suitableconfiguration, in a case of applying suitable dimensional stability orstiffness for the pressure-sensitive adhesive tape of the invention, forexample.

EXAMPLES

Hereinafter, the specific description with reference to examples is asfollows, but the invention is not limited thereto.

[Adjustment of Pressure-Sensitive Adhesive (1)]

60 parts by mass of n-butyl acrylate, 35.95 parts by mass of2-ethylhexyl acrylate, 4.0 parts by mass of acrylic acid, 0.05 parts bymass of 4-hydroxybutyl acrylate, and 0.2 parts by mass of2,2′-azobisisobutylnitrile as a polymerization initiator were dissolvedin a mixed solvent of 50 parts by mass of ethyl acetate and 20 parts bymass of n-hexane, and these were polymerized at 70° C. for 8 hours, in areaction vessel including a stirrer, a reflux cooler, a thermometer, adropping funnel, and a nitrogen gas introduction port, and accordingly,an acrylic copolymer solution (1) having a weight average molecularweight of 700,000 was obtained.

Next, 20 parts by mass of a polymerized rosin ester-based resin(manufactured by Arakawa Chemical Industries, Ltd., D-125) and 10 partsby mass of disproportionated rosin ester (A100 manufactured by ArakawaChemical Industries, Ltd.) were added to 100 parts by mass of the solidcontent of the acrylic copolymer solution (1) having a weight averagemolecular weight of 700,000, the concentration of the solid content wasadjusted to 45% by mass using ethyl acetate, and accordingly, an acrylicpressure-sensitive adhesive composition (1) was obtained.

Then, 100 parts by mass (solid content: 45 parts by mass) of the acrylicpressure-sensitive adhesive composition (1) and 2.0 parts by mass of thecrosslinking agent (manufactured by DIC Corporation, BURNOCK NC-40,isocyanate-based crosslinking agent, solid content of 40% by mass, ethylacetate solution) were mixed with each other, these were mixed for 10minutes using a dispersion stirrer, and accordingly, apressure-sensitive adhesive (1) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (2)]

75.94 parts by mass of n-butyl acrylate, 5 parts by mass of 2-ethylhexylacrylate, 15 parts by mass of cyclohexyl acrylate, 4 parts by mass ofacrylic acid, 0.06 parts by mass of 4-hydroxybutyl acrylate, and 200parts by mass of ethyl acetate were put in a reaction vessel including astirrer, a reflux cooler, a nitrogen introduction tube, and athermometer, and heated to 65° C. while blowing nitrogen while stirring.Then, 4 parts by mass (solid content: 2.5% by mass) of2,2′-azobisisobutyronitrile dissolved in ethyl acetate in advance wasadded to the mixture, and held at 65° C. for 10 hours while stirring.Next, the mixture was diluted by 98 parts by mass of ethyl acetate andfiltered with a 200 mesh wire net, and accordingly, an acrylic copolymersolution (2) having a weight average molecular weight of 1,600,000 wasobtained.

Then, 5 parts by mass of the polymerized rosin ester-basedpressure-sensitive adhesive applying resin D-125 (manufactured byArakawa Chemical Industries, Ltd.) and 15 parts by mass ofpetroleum-based pressure-sensitive adhesive applying resin FTR 6125(manufactured by Mitsui Chemicals) were mixed with each other andstirred with respect to 100 parts by mass of the solid content of theacrylic copolymer solution (2) having a weight average molecular weightof 1,600,000, the concentration of the solid content was adjusted to 31%by mass by mass using ethyl acetate, and accordingly, an acrylicpressure-sensitive adhesive composition (2) was obtained.

Next, 100 parts by mass (solid content: 31 parts by mass) of the acrylicpressure-sensitive adhesive composition (2) and 1.3 parts by mass of acrosslinking agent (manufactured by DIC Corporation, BURNOCK NC-40,isocyanate-based crosslinking agent, solid content of 40% by mass, ethylacetate solution) as a crosslinking agent were mixed with each other,these were mixed for 10 minutes using a dispersion stirrer, andaccordingly, a pressure-sensitive adhesive (2) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (3)]

100 parts by mass of a resin composition (2) (mixture of thestyrene-isoprene copolymer and the styrene-isoprene-styrene copolymer,styrene-derived structural unit represented by Chemical Formula (1): 24%by mass, rate of styrene-isoprene copolymer with respect to a totalamount of the resin composition 2: 67% by mass), 40 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 30 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 5 parts by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl) propionate]methane) were mixed with eachother and dissolved in 100 parts by mass of toluene as a solvent, andaccordingly, a pressure-sensitive adhesive (3) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (4)]

100 parts by mass of a resin composition (1) (mixture of thestyrene-isoprene copolymer and the styrene-isoprene-styrene copolymer,styrene-derived structural unit represented by Chemical Formula (1): 25%by mass, rate of styrene-isoprene copolymer with respect to a totalamount of the resin composition 1: 17% by mass), 16 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 12 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 2 parts by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl)propionate]methane) were mixed with each other and dissolved in 100parts by mass of toluene as a solvent, and accordingly, apressure-sensitive adhesive (4) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (5)]

100 parts by mass of the resin composition (1), 8 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 6 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 1 part by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl)propionate]methane) were mixed with each other and dissolved in 100parts by mass of toluene as a solvent, and accordingly, apressure-sensitive adhesive (5) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (6)]

100 parts by mass of the resin composition (1), 24 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 18 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 3 parts by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl)propionate]methane) were mixed with each other and dissolved in 100parts by mass of toluene as a solvent, and accordingly, apressure-sensitive adhesive (6) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (7)]

100 parts by mass of the resin composition (2), 16 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 12 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 2 parts by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl) propionate]methane) were mixed with eachother and dissolved in 100 parts by mass of toluene as a solvent, andaccordingly, a pressure-sensitive adhesive (7) was obtained.

[Adjustment of Pressure-Sensitive Adhesive (8)]

100 parts by mass of SK-Dyne 909A (manufactured by Soken Chemical &Engineering Co., Ltd., acrylic pressure-sensitive adhesive, solidcontent: 24.5% by mass), 1 part by mass of MA220 (manufactured byMitsubishi Chemical Corporation, carbon black), and 0.7 parts by mass ofCORONATE L-45 (manufactured by Nippon Polyurethane Industry Co., Ltd.,isocyanate-based crosslinking agent, solid content: 45% by mass) weremixed with each other and stirred for 15 minutes, and accordingly, apressure-sensitive adhesive (8) was prepared.

[Adjustment of Pressure-Sensitive Adhesive (9)]

100 parts by mass of a resin composition (4) (mixture of thestyrene-isoprene copolymer and the styrene-isoprene-styrene copolymer,styrene-derived structural unit represented by Chemical Formula (1): 15%by mass, rate of styrene-isoprene copolymer with respect to a totalamount of the resin composition 4: 78% by mass), 40 parts by mass ofQuintone G115 (C₅/C₉ petroleum resin manufactured by Zeon Corporation,softening point: 115° C.), 30 parts by mass of Pencel D-160 (polymerizedrosin ester resin manufactured by manufactured by Arakawa ChemicalIndustries, Ltd., softening point: 150° C. to 165° C.), 5 parts by massof Nisseki Polybutene HV-50 (Polybutene manufactured by JXTG Nippon Oil& Energy Corporation, softening point: −12.5° C.), and 1 part by mass ofan age resistor (tetrakis-[methylene-3-(3′5′-di-t-butyl-4-hydroxyphenyl)propionate]methane) were mixed with each other and dissolved in 100parts by mass of toluene as a solvent, and accordingly, apressure-sensitive adhesive (9) was obtained.

Example 1

The pressure-sensitive adhesive (1) was applied on a release liner by anapplicator so that a thickness after drying becomes 5 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesive (1)was produced.

The resin composition (1) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (1) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 2

A pressure-sensitive adhesive tape was produced in the same manner as inExample 1, except that the thickness of the resin composition (1) wasset as 400 μm.

Example 3

A pressure-sensitive adhesive tape was produced in the same manner as inExample 1, except that the thickness of the resin composition (1) wasset as 1,000 μm.

Example 4

The resin composition (2) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (1) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 5

A pressure-sensitive adhesive tape was produced, in the same manner asin Example 4, except that the thickness of the resin composition (2) wasset as 1,000 μm.

Example 6

The pressure-sensitive adhesive (1) was applied on a release liner withan applicator so that a thickness after drying becomes 25 μm, and driedat 80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesive(2) was produced.

Then, the pressure-sensitive adhesive layer (2) produced as describedabove was bonded to both surfaces of a sheet-like resin composition (3)(ester-based polyurethane compound) having a thickness of 100 μm,pressurized at 0.2 MPa, and laminated, and accordingly, apressure-sensitive adhesive tape was produced.

Example 7

The pressure-sensitive adhesive (2) was applied on a surface of arelease liner so that a thickness of the pressure-sensitive adhesivelayer after drying becomes 5 μm, and dried at 85° C. for 3 minutes, andaccordingly, a pressure-sensitive adhesive layer (3) was produced.

The resin composition (1) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (3) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 8

The pressure-sensitive adhesive (3) was applied on release paper with anapplicator so that a thickness after drying becomes 5 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesive (4)was produced.

The resin composition (1) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (4) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 9

The pressure-sensitive adhesive (3) was applied on a release liner withan applicator so that a thickness after drying becomes 25 μm, and driedat 80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesive(5) was produced.

The resin composition (1) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (5) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 10

The pressure-sensitive adhesive (4) was applied on release paper with anapplicator so that a thickness after drying becomes 200 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Example 11

The pressure-sensitive adhesive (5) was applied on release paper with anapplicator so that a thickness after drying becomes 200 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Example 12

The pressure-sensitive adhesive (6) was applied on release paper with anapplicator so that a thickness after drying becomes 200 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Example 13

The pressure-sensitive adhesive (7) was applied on release paper with anapplicator so that a thickness after drying becomes 450 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Example 14

A pressure-sensitive adhesive tape was produced in the same manner as inExample 13, except that the thickness of the pressure-sensitive adhesive(7) was set as 750 μm.

Example 15

A pressure-sensitive adhesive tape was produced in the same manner as inExample 13, except that the thickness of the pressure-sensitive adhesive(7) was set as 300 μm.

Example 16

The pressure-sensitive adhesive (8) was applied on a release liner withan applicator so that a thickness after drying becomes 50 μm, and driedat 80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesive(6) was produced.

The resin composition (1) (mixture of the styrene-isoprene copolymer andthe styrene-isoprene-styrene copolymer, styrene-derived structural unitrepresented by Chemical Formula (1): 25% by mass, rate ofstyrene-isoprene copolymer with respect to a total amount of the resincomposition 1: 17% by mass) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 250 μm was produced. Thepressure-sensitive adhesive layer (6) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Example 17

A pressure-sensitive adhesive tape was produced in the same manner as inExample 16, except that 1 part by mass of BLACK PEARLS 120 (manufacturedby Cabot Corporation, carbon black) was blended with the resincomposition (1).

Comparative Example 1

A pressure-sensitive adhesive tape was produced in the same manner as inExample 1, except that a PET film having a thickness of 188 μm was usedas the base material, instead of the resin composition (1).

Comparative Example 2

The resin composition (4) was heat-pressed (pressure: 0.5 MPa, pressplate temperature: 130° C., press time: 2 minutes), and accordingly, abase material having a thickness of 200 μm was produced. Thepressure-sensitive adhesive layer (1) produced as described above wasbonded to both surfaces thereof, pressurized at 0.2 MPa, and laminated,and accordingly, a pressure-sensitive adhesive tape was produced.

Comparative Example 3

The pressure-sensitive adhesive layer (1) produced as described abovewas bonded to both surfaces of the sheet-like resin composition 3 havinga thickness of 100 μm, pressurized at 0.2 MPa, and laminated, andaccordingly, a pressure-sensitive adhesive tape was produced.

Comparative Example 4

The pressure-sensitive adhesive (1) was applied on a release liner by anapplicator so that a thickness after drying becomes 200 μm, and dried at65° C. for 10 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Comparative Example 51

The pressure-sensitive adhesive (8) was applied on release paper by anapplicator so that a thickness after drying becomes 200 μm, and dried at65° C. for 10 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Comparative Example 6

The pressure-sensitive adhesive (3) was applied on a release liner by anapplicator so that a thickness after drying becomes 200 μm, and dried at80° C. for 3 minutes, and accordingly, a pressure-sensitive adhesivetape was produced.

Comparative Example 7

A pressure-sensitive adhesive tape was produced in the same manner as inExample 1, except that the thickness of the resin composition (1) wasset as 100 μm.

Regarding the pressure-sensitive adhesive tapes, the base materials, andthe pressure-sensitive adhesive layers produced in Examples 1 to 17 andComparative Examples 1 to 7, tests were performed by the method shownbelow, and evaluation results were shown in Tables 1 and 2.

[Stress at Break, Elongation at Break, Stress at 25% Elongation, andStress at 50% Elongation of Pressure-Sensitive Adhesive Tape, BaseMaterial, and Pressure-Sensitive Adhesive]

The stress at break, the elongation at break, the stress at 25%elongation, and the stress at 50% elongation of the pressure-sensitiveadhesive tape were measured by punching the pressure-sensitive adhesivetape in a dumbbell shape having a length of marked line of 20 mm and awidth of 10 mm, and pulling in a length direction at a tension rate of300 mm/min, by using a Tensilon tension tester, under the condition of ameasurement atmosphere of 23° C. and 50% RH.

[Storage Elastic Modulus E′ of Pressure-Sensitive Adhesive Tape and BaseMaterial]

Each of the pressure-sensitive adhesive tapes obtained in the examplesand the comparative examples which were punched in a shape of a testpiece type 5 of JIS K 7127 by a dumbbell cutter was set as a test piece.

The measurement regarding the test piece was performed by a dynamicviscoelasticity measuring device RSA-II (frequency: 1 Hz, heating rate:3° C./min) manufactured by Rheometrics, and a storage elastic modulus E′at 23° C. was obtained.

[Storage Elastic Modulus G′ of Pressure-Sensitive Adhesive Layer]

The storage elastic modulus G′ of the invention is a value obtained bysetting the pressure-sensitive adhesive overlapped to a thickness of 2mm as a test piece, mounting a parallel plate having a diameter of 7.9mm on a viscoelasticity tester ARES 2kSTD manufactured by Rheometrics,inserting the test piece, and measuring at a frequency of 1 Hz.

[180° Peel Strength]

A pressure-sensitive adhesive tape sample having a width of 20 mm at 23°C. was bonded to a stainless steel plate and pressurized by onereciprocating of 2 kg roller. The sample was left still at 23° C. for 1hour and pulled in 180° C. direction at a tension rate of 300 mm/min byusing a Tensilon tension tester, and adhesion was measured.

[Evaluation Method of Holding Force]

The pressure-sensitive adhesive tape having one pressure-sensitiveadhesive surface which was lined with a polyethylene terephthalate filmhaving a thickness of 25 μm and cut to have a width of 20 mm and alength of 100 mm, was loaded on a surface of a clean and smoothstainless steel plate (hairline polishing treatment by No. 360waterproof abrasive paper) in the atmosphere of 23° C. and 50% RH, sothat the size of the bonding area becomes 20 mm×20 mm, these were bondedby reciprocating the upper surface thereof with a 2 kg roller, and leftstill in the environment of 23° C. for 1 hour, and accordingly, a testpiece was produced.

In a state where the stainless steel plate configuring the test piecewas fixed, the time from the point when the load of 1 kg was applied onthe pressure-sensitive adhesive tape in the environment of 70° C. to thepoint when the pressure-sensitive adhesive tape drops from the stainlesssteel plate was measured. In a case where the pressure-sensitiveadhesive tape was not dropped, even in a case where 24 hours or longerhad elapsed, “>24” was noted.

[Method for Evaluation of Shear Adhesion]

The pressure-sensitive adhesive tape cut to have a width of 20 mm and alength of 20 mm was bonded on a surface of a clean and smooth stainlesssteel plate 1 (hairline polishing treatment by No. 360 waterproofabrasive paper) in the atmosphere of 23° C. and 50% RH, so that the sizeof the bonding area becomes 20 mm×20 mm, and the opposite surfacethereof was bonded to a surface of a clean and smooth stainless steelplate 2 (hairline polishing treatment by No. 360 waterproof abrasivepaper), so that the size of the bonding area becomes 20 mm×20 mm, thesewere bonded by reciprocating the upper surface thereof with 5 kg roller,and left still in the environment of 23° C. for 24 hours, andaccordingly, a test piece was produced.

In a state where the stainless steel plate 1 configuring the test piecewas fixed, the stainless steel plate 2 was pulled in a shear directionof the pressure-sensitive adhesive tape at a rate of 300 mm/min by usinga Tensilon tension tester, in the atmosphere of 23° C. and 50% RH, andshear adhesion was measured.

[Evaluation Method of Crack Adhesion]

The pressure-sensitive adhesive tape cut to have a width of 20 mm and alength of 20 mm was bonded to on a surface of a clean and smoothstainless steel plate 1 (A1050) in the atmosphere of 23° C. and 50% RH,so that the size of the bonding area becomes 20 mm×20 mm, and theopposite surface thereof was bonded to a surface of a clean and smoothstainless steel plate 2 (A1050), so that the size of the bonding areabecomes 20 mm×20 mm, these were bonded by reciprocating the uppersurface thereof with 5 kg roller, and left still in the environment of23° C. for 24 hours, and accordingly, a test piece was produced.

In a state where the stainless steel plate 1 configuring the test piecewas fixed, the stainless steel plate 2 was pulled in a crack directionof the pressure-sensitive adhesive tape at a rate of 300 mm/min by usinga Tensilon tension tester, in the atmosphere of 23° C. and 50% RH, andcrack adhesion was measured.

[Re-Peeling Properties]

The pressure-sensitive adhesive tape having a width of 10 mm and alength of 60 mm was bonded to a clean and smooth stainless steel plate,in a state where a grab having a width of 10 mm and a length of 10 mmwas pulled out, the opposite surface thereof was bonded to a clean andsmooth stainless steel plate, and pressurized by reciprocating with aroller while applying a 2 kg load, and this was set as a test sample.After the bonding, the test sample was left still in the atmosphere of23° C. and 50% RH for 3 days, and the grab portion of thepressure-sensitive adhesive tape was stretched by hand in a horizontaldirection of the pressure-sensitive adhesive tape at a rate ofapproximately 300 mm/min, at 23° C. of 50% RH.

While the test was performed three times, a degree of a residue of thepressure-sensitive adhesive on an adherend, after cutting of thepressure-sensitive adhesive tape and the peeling of thepressure-sensitive adhesive tape was visually evaluated based on thefollowing standard.

(Evaluation)

A: The tape was cleanly peeled off three times.

B: The tape was cleanly peeled off twice, but the tape was cut once. Thearea of the pressure-sensitive adhesive tape remaining without beingstretched was ⅕ or less of the initial bonding area.

C: The tape was cleanly peeled off twice, but the tape was cut once. Thearea of the pressure-sensitive adhesive tape remaining without beingstretched was ⅕ or more of the initial bonding area.

D: The pressure-sensitive adhesive tape could not be peeled off.Alternatively, the tape was cut twice or more.

[Rigid Body Conformity]

The pressure-sensitive adhesive tape having a width of 20 mm and alength of 20 mm was bonded to a transparent acrylic plate having a widthof 30 mm and a length of 30 mm, a transparent acrylic plate having awidth of 30 mm and a length of 30 mm was bonded to the opposite surfaceof the pressure-sensitive adhesive tape, and this was set as a testpiece. After the bonding, the test sample was left still in theatmosphere of 23° C. and 50% RH for 24 hours and visually observedthrough the acrylic plate, and a percentage of the area (bonding area)of the portion where the pressure-sensitive adhesive tape and theacrylic plate were bonded to each other, with respect to the area of thepressure-sensitive adhesive tape was evaluated.

(Evaluation)

A: Bonding area is 100% to 60% of the area of the pressure-sensitiveadhesive tape.

B: Bonding area is 60% to 40% of the area of the pressure-sensitiveadhesive tape.

C: Bonding area is 40% to 30% of the area of the pressure-sensitiveadhesive tape.

D: Bonding area is less than 30% of the area of the pressure-sensitiveadhesive tape.

TABLE 1 Exam- Exam- Exam- Exam- Exam- Exam- Exam- ple 1 ple 2 ple 3 ple4 ple 5 ple 6 ple 7 Base Composition Resin Resin Resin Resin Resin ResinResin material compo- compo- compo- compo- compo- compo- compo- sition(1) sition (1) sition (1) sition (2) sition (2) sition (3) sition (1)Thickness [μm] 200 400 1000 400 1000 100 200 Elastic modulus E′[Pa]2.16E+06 2.16E+06 2.16E+06 1.41E+06 1.41E+06 1.12E+07 2.16E+06 (23° C.)Stress at 25% Elongation [MPa] 0.95 0.95 0.95 0.60 0.60 5.15 0.95 Stressat 50% Elongation [MPa] 1.15 1.15 1.15 0.70 0.70 6.05 1.15 Stress atBreak (MD)[MPa] 16.62 16.62 16.62 5.16 5.16 53.70 16.62 Elongation atBreak (MD)[%] 1500 1500 1500 1700 1700 700 1500 Pressure- CompositionPressure- Pressure- Pressure- Pressure- Pressure- Pressure- Pressure-sensitive sensitive sensitive sensitive sensitive sensitive sensitivesensitive adhesive adhesive adhesive adhesive adhesive adhesive adhesiveadhesive (1) (1) (1) (1) (1) (1) (2) Elastic modulus G′(23° C.)[Pa]7.20E+04 7.20E+04 7.20E+04 7.20E+04 7.20E+04 7.20E+04 9.66E+04 Stress at25% Elongation [MPa] 0.04 0.04 0.04 0.04 0.04 0.04 0.08 Stress at 50%Elongation [MPa] 0.05 0.05 0.05 0.05 0.05 0.05 0.08 Stress st Break(MD)[MPa] 1.36 1.36 1.36 1.36 1.36 1.36 0.76 Elongation at Break (MD)[%]1850 1850 1860 1850 1850 1850 1100 Thickness [μm] 5 5 5 5 5 30 5 TapeElastic modulus E′(23° C.)[Pa] 2.10E+06 2.11E+06 2.13E+06 1.22E+061.40E+06 1.03E+07 2.11E+06 Thickness [μm] 210 410 1010 410 1010 160 210Stress at 25% Elongation [MPa] 0.90 0.90 1.00 0.60 0.60 5.10 0.90 Stressst 50% Elongation [MPa] 1.00 1.00 1.10 0.70 0.70 6.00 1.00 Stress atBreak (MD)[MPa] 15.00 16.00 16.00 5.15 5.00 54.00 15.00 Elongation atBreak [MD)[%] 1500 1500 1500 1700 1700 700 1500 Re-peeling properties BB B B B C B Holding force (70° C. 1 kg)[mm] >24 >24 >24 >24 >24 >24 >24180° [N/20 mm] 12 14 15 39.5 44 13 12 Shear adhesion [N/4 cm²] 350 380300 340 200 270 360 Crack adhesion [N/4 cm²] 470 530 620 540 550 320 450Rigid tody conformity B A A A A D B

TABLE 2 Exam- Exam- Exam- Exam- Exam- Exam- Exam- Exam- ple 8 ple 9 ple10 ple 11 ple 12 ple 13 ple 14 ple 15 Base Composition Resin Resin — — —— — — material compo- compo- sition (1) sition (1) Thickness [μm] 200200 — — — — — — Elastic modulus E′[Pa] 2.16E+06 2.16E+06 — — — — — —(23° C.) Stress at 25% Elongation [MPa] 0.95 0.95 — — — — — — Stress at50% Elongation [MPa] 1.14 1.14 — — — — — — Stress at Break (MD)[MPa]16.62 16.62 — — — — — — Elongation at Break (MD)[%] 1500 1500 — — — — —— Pressure- Composite Pressure- Pressure- Pressure- Pressure- Pressure-Pressure- Pressure- Pressure- sensitive sensitive sensitive sensitivesensitive sensitive sensitive sensitive sensitive adhesive adhesiveadhesive adhesive adhesive adhesive adhesive adhesive adhesive (3) (3)(4) (5) (6) (7) (7) (7) Elastic modulus G′(23° C.)[Pa] 4.81E+05 4.81E+05— — — — — — Stress at 25% Elongation [MPa] 0.20 0.20 — — — — — — Stressat 50% Elongation [MPa] 0.25 0.25 — — — — — — Stress at Break (MD)[MPa]2.40 2.40 — — — — — — Elongation at Break (MD)[%] 1600 1600 — — — — — —Thickness [μm] 5 25 200 200 200 450 750 300 Tape Elastic modulus E′(23°C.)[Pa] 2.13E+06 2.10E+06 9.34E+05 5.59E+05 1.24E+06 7.74E+05 7.74E+057.74E+05 Thickness [μm] 210 210 200 200 200 450 750 300 Stress at 25%Elongate [MPa] 0.90 0.90 0.47 0.21 0.81 0.35 0.35 0.35 Stress at 50%Elongate [MPa] 1.00 1.00 0.65 0.27 0.94 0.39 0.39 0.39 Stress at Break(MD)[MPa] 15.00 15.00 12.00 11.00 14.00 4.60 4.60 4.60 Elongation atBreak (MD)[%] 1500 1500 1400 1400 1450 1600 1600 1600 Re-peelingproperties A A A A A A A A Holding force (70° C. 1kg)[mm] >24 >24 >24 >24 >24 >24 >24 >24 180° peel [N/20 mm] 15 23.5 18.521 13 45 55 35 Shear adhesion [N/4 cm²] 250 270 270 320 260 325 300 350Crack adhesion [N/4 cm²] 390 470 380 330 360 340 420 380 Rigid bodyconformity B B B B C A A A

TABLE 3 Example 16 Example 17 Base Composition Resin Resin materialcomposition composition (1) (1) Thickness [μm] 250 250 Elastic modulusE′[Pa] (23° C.) 2.16E+06 2.34E+06 Stress at 25% Elongation [MPa] 0.950.9 Stress at 50% Elongation [MPa] 1.15 1.12 Stress at Break (MD)[MPa]16.62 14.7 Elongation at Break (MD)[%] 1500 1700 Pressure- CompositionPressure- Pressure- sensitive sensitive sensitive adhesive adhesive (1)adhesive (1) Elastic modulus G′(23° C.)[Pa] 2.70E+05 2.70E+05 Stress at25% Elongation [MPa] 0.13 0.13 Stress at 50% Elongation [MPa] 0.15 0.15Stress at Break (MD)[MPa] 2.65 2.65 Elongation at Break (MD)[%] 13001300 Thickness [μm] 50 50 Tape Elastic modulus E′(23° C.)[Pa] 2.10E+062.10E+06 Thickness [μm] 350 350 Stress at 25% Elongation [MPa] 0.95 0.92Stress at 50% Elongation [MPs] 1.01 0.99 Stress at Break (MD)[MPa] 16.6215.01 Elongation at Break (MD)[%] 1500 1700 Re-peeling properties B BHolding force (70° C. 1 kg)[mm] >24 >24 180° peel 21 20 Shear adhesion390 390 Crack adhesion 480 460 Rigid body conformity A A

TABLE 4 Comparative Comparative Comparative Comparative ComparativeComparative Comparative Example 1 Example 2 Example 3 Example 4 Example5 Example 6 Example 7 Base Composition PET Resin Resin — — — Resinmaterial compo- compo- compo- sition (4) sition (3) sition (1) Thickness[μm] 188 200 100 — — — 100 Elastic modulus E′[Pa] 8.96E+08 3.86E+051.12E+07 — — — 2.16E+06 (23° C.) Stress at 25% Elongation [MPa] 123.850.20 5.15 — — — 0.95 Stress at 50% Elongation [MPa] 123.85 0.28 6.05 — —— 1.15 Stress at Break (MD)[MPa] 234.20 2.16 53.70 — — — 16.62Elongation at Break (MD)[%] 100.00 1850.00 700.00 — — — 1500 Pressure-Composition Pressure- Pressure- Pressure- Pressure- Pressure- Pressure-Pressure- sensitive sensitive sensitive sensitive sensitive sensitivesensitive sensitive adhesive adhesive adhesive adhesive adhesiveadhesive adhesive adhesive (1) (1) (1) (1) (8) (3) (1) Elastic modulusG′(23° C.)[Pa] 7.20E+04 7.20E+04 7.20E+04 — — — 7.20E+04 Stress at 25%Elongation [MPa] 0.04 0.04 0.04 — — — 0.04 Stress at 50% Elongation[MPa] 0.05 0.05 0.05 — — — 0.05 Stress at Break (MD)[MPa] 1.36 1.36 1.36— — — 1.36 Elongation at Break (MD)[%] 1850.00 1850.00 1850.00 — — —1850 Thickness [μm] 5 5 5 — — — 5 Tape Elastic modulus E′(23° C.)[Pa]8.95E+08 3.61E+05 1.03E+07 4.87E+04 2.32E+05 4.81E+05 1.60E+06 Thickness[μm] 198 210 110 200 200 200 110 Stress at 25% Elongation [MPa] 125.850.20 5.15 0.04 0.20 0.20 0.90 Stress at 50% Elongation [MPa] 151.79 0.286.05 0.05 0.20 0.25 1.00 Stress at Break (MD)[MPa] 230.00 1.90 53.701.36 1.25 2.20 15.00 Elongation at Break (MD)[%] 120.00 1850.00 700.001850.00 2100.00 1600.00 1500 Re-peeling properties D D C D D D D Holdingforce (70° C. kg)[mm] >24 1.5 >24 2.5 7.5 >24 >24 180° peel [N/20 mm]0.85 32.5 0.8 25 SS 50 CF 40 SS 11.5 Shear adhesion [N/4 cm²] 0 470 250360 320 370 320 Crack adhesion [N/cm²] 3.5 400 260 235 210 300 340 Rigidbody conformity D B D B B B D

According to the results described above, it was found that, in Examples1 to 17 of the invention, both adhesion and conformity with respect to ahard adherend are excellent, the pressure-sensitive adhesive tape can beeasily peeled off by stretching the pressure-sensitive adhesive tape ina horizontal direction, without remaining the pressure-sensitiveadhesive, and the re-peeling properties are excellent. In contrast, inComparative Examples 1 to 7, the adhesion, the conformity, and there-peeling properties could not be satisfied, at the same time.

1. A pressure-sensitive adhesive tape comprising a pressure-sensitiveadhesive layer, the pressure-sensitive adhesive tape having a thicknessgreater than 150 μm and smaller than 1500 μm, an elongation at break of600% to 3,000%, and a stress at break of 2.5 to 80.0 MPa.
 2. Thepressure-sensitive adhesive tape according to claim 1, which has astress at 25% elongation of 0.05 to 10 MPa.
 3. The pressure-sensitiveadhesive tape according to claim 1, which has a storage elastic modulusE′ (23° C.) of 1.0×10⁴ to 1.0×10⁸ Pa.
 4. The pressure-sensitive adhesivetape according to claim 1, which has a 180° peel strength equal to ormore than 5 N/20 mm.
 5. The pressure-sensitive adhesive tape accordingto claim 1, further comprising a base material.
 6. Thepressure-sensitive adhesive tape according to claim 1, wherein thepressure-sensitive adhesive layer contains a filler.
 7. Thepressure-sensitive adhesive tape according to claim 6, wherein thefiller is carbon.